Lean Process Improvement

This course will teach you the foundations of Lean through the Toyota precepts and the five critical improvement concepts (value, waste, variation, complexity, and continuous improvement). Then, you will learn about tools to perform continuous improvement in your organization, including 5S, 5W-2H, PDSA, DMAIC, Kaizen, Genchi Genbutsu, and Lean data mapping methods.

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Learning Objectives:
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- Define Lean and its key terms
- Describe the Toyota Production System and the TPS house
- Describe the five critical improvement concepts
- Use the Kano model to understand, describe, analyze, and improve value
- Identify and reduce various types of waste
- Create a plan for a more environmentally Lean organization
- Use the PDSA and R-DMAIC-S models to plan, execute, and evaluate Lean changes
- Use Lean thinking frameworks, including 5W-2H, Genchi Genbutsu, and Gemba
- Prepare for and complete a basic 5-S
- Describe the key elements of Kaizen events, particularly a Kaizen blitz
- Gather, analyze, and interpret data using flow charts, Ishikawa (fishbone) diagrams, SIPOC diagrams, and value stream maps
- Go back to

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Other Related Courses:
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- Appreciative Inquiry
- Business Process Management
- Knowledge Management
- Process Improvement with Gap Analysis

>For Complimentary Course
see following category:
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1. Process Management Courses

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Course Details

From Benjamin Franklin’s early ideas, to Henry Ford’s work in the 1920’s and the Toyoda precepts in the 1930’s, to Jeffery Liker’s publication of The Toyota Way in 2004, Lean processes have evolved from a simple concept to a set of widely used best practices. This course will introduce you to the most common Lean tools.

Modules:

  1. Course Overview
  2. Understanding Lean
  3. The Toyota Production System
  4. The Toyota Production System House
  5. The Five Critical Improvement Concepts
  6. Understanding Value with the Kano Model
  7. Types of Waste
  8. Creating a Lean Enterprise
  9. The Plan, Do, Study, Act (PDSA)
  10. Using the R-DMAIC-S Model
  11. Lean Thinking Tools
  12. Kaizen Events
  13. Data Gathering and Mapping
  14. A Plan to Take Home
  15. Personal Action Plan
  16. Recommended Reading List
  17. Post-Course Assessment

Course Features
  • 180 minutes
  • Mobile Friendly
  • Mac & PC Compatible
  • Quizzes
  • Reports
  • Easy to Use
  • Accessible

mLearning-Friendly

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